1.适用范围(wei)：本规(gui)范适用于各类电压等级低(di)压电机(ji)及(ji)高压电机(ji)、电器的定、转(zhuan)子有绕组铁心线(xian)圈及(ji)各类绕组，F级浸漆绝缘处理。

2.材(cai)料：浸渍漆(qi)319-5F级无溶(rong)剂(ji)浸渍漆(qi)；稀(xi)释剂(ji)：319-5专用稀(xi)释剂(ji)。

3.设备(bei)工具：烘箱。附有热风循环(huan)系统、绝缘电阻(zu)测量系统；漆缸(gang)和(he)漆缸(gang)盖；#4粘度杯(bei)、秒表(biao)、温度计（0~100℃）；500V兆欧表(biao)、高压电机用(yong)2500V兆欧表(biao)；漆刷、铲刀等(deng)。

4.工艺准备：浸渍(zi)漆(qi)经检(jian)验合(he)格后方可投入生产；漆(qi)缸内每周(zhou)应(ying)加入适当数量的(de)(de)新漆(qi)；浸漆(qi)前应(ying)对浸渍(zi)漆(qi)的(de)(de)粘(zhan)度(du)调节（25±1℃时）为20~30秒；检(jian)查被浸工件是否清(qing)洁、绕组完好、槽楔脱(tuo)落、绑扎(zha)带松开等(deng)，凡(fan)不符合(he)要求者应(ying)予退(tui)修。

5.浸(jin)漆(qi)要(yao)(yao)求：除工(gong)作规定(ding)有特殊浸(jin)漆(qi)要(yao)(yao)求外，其(qi)余(yu)均按本(ben)规范要(yao)(yao)求进行(xing)；一(yi)(yi)般(ban)电(dian)机、电(dian)器绕(rao)(rao)组(zu)浸(jin)漆(qi)一(yi)(yi)次(ci)，有湿热带要(yao)(yao)求（TH）、船用电(dian)机或(huo)顾客要(yao)(yao)求，浸(jin)二(er)(er)(er)次(ci)漆(qi)；一(yi)(yi)般(ban)电(dian)机浸(jin)漆(qi)20分(fen)钟(zhong)，中心高(gao)在(zai)(zai)315及(ji)以上(shang)的电(dian)机浸(jin)漆(qi)30分(fen)钟(zhong)。在(zai)(zai)上(shang)述时(shi)(shi)(shi)间内被(bei)浸(jin)工(gong)件(jian)仍(reng)在(zai)(zai)大量气泡逸出(chu)(chu)，应(ying)(ying)延(yan)(yan)长浸(jin)漆(qi)时(shi)(shi)(shi)间，直到无(wu)气泡逸出(chu)(chu)；需浸(jin)二(er)(er)(er)次(ci)漆(qi)的电(dian)机绕(rao)(rao)组(zu)，在(zai)(zai)第(di)二(er)(er)(er)次(ci)烘(hong)(hong)(hong)焙(bei)时(shi)(shi)(shi)间应(ying)(ying)延(yan)(yan)长2小(xiao)时(shi)(shi)(shi)；甲苯、二(er)(er)(er)甲苯只能(neng)用于清洗引出(chu)(chu)线及(ji)辅(fu)助工(gong)件(jian)，不(bu)能(neng)作稀释剂用，也不(bu)能(neng)清洗被(bei)浸(jin)工(gong)件(jian)的绕(rao)(rao)组(zu)；烘(hong)(hong)(hong)焙(bei)时(shi)(shi)(shi)间应(ying)(ying)尽可能(neng)缩短，在(zai)(zai)烘(hong)(hong)(hong)箱(xiang)温度升(sheng)在(zai)(zai)140℃时(shi)(shi)(shi)，再将工(gong)件(jian)推烘(hong)(hong)(hong)箱(xiang)；被(bei)浸(jin)工(gong)件(jian)推入烘(hong)(hong)(hong)箱(xiang)后，温度升(sheng)至140℃后二(er)(er)(er)小(xiao)时(shi)(shi)(shi)，开(kai)始计算(suan)(suan)烘(hong)(hong)(hong)焙(bei)时(shi)(shi)(shi)间，中心高(gao)在(zai)(zai)315及(ji)以上(shang)的电(dian)机，应(ying)(ying)在(zai)(zai)四小(xiao)时(shi)(shi)(shi)后开(kai)始计算(suan)(suan)烘(hong)(hong)(hong)焙(bei)时(shi)(shi)(shi)间，烘(hong)(hong)(hong)焙(bei)时(shi)(shi)(shi)间对319-5F级无(wu)溶剂漆(qi)应(ying)(ying)为四~六小(xiao)时(shi)(shi)(shi)；每(mei)批(pi)工(gong)件(jian)应(ying)(ying)抽3~5只绕(rao)(rao)组(zu)，测量其(qi)热态绝缘电(dian)阻，其(qi)值应(ying)(ying)大于1.5MΩ；记录烘(hong)(hong)(hong)箱(xiang)温度及(ji)烘(hong)(hong)(hong)焙(bei)时(shi)(shi)(shi)间。

6.工(gong)艺(yi)过(guo)程：序号、工(gong)艺(yi)过(guo)程、工(gong)艺(yi)条件、工(gong)艺(yi)时间(jian)、绝缘电(dian)阻。

7.浸(jin)漆(qi)质量：浸(jin)渍漆(qi)的粘度(du)，浸(jin)漆(qi)次数、温(wen)度(du)时间、绝缘电阻(zu)应(ying)符合工艺要求(qiu)；被(bei)(bei)漆(qi)工件(jian)(jian)绕组(zu)的外观光滑、干燥、无(wu)(wu)皱皮、无(wu)(wu)脱落层、无(wu)(wu)漆(qi)须；被(bei)(bei)漆(qi)工件(jian)(jian)绕组(zu)端(duan)部无(wu)(wu)损(sun)伤，绑扎带(dai)不松散、断(duan)裂，槽(cao)楔完整(zheng)无(wu)(wu)缺，引接线无(wu)(wu)损(sun)伤；被(bei)(bei)浸(jin)工件(jian)(jian)的其他零部件(jian)(jian)完好(hao)无(wu)(wu)损(sun)，无(wu)(wu)漆(qi)瘤。

8.注(zhu)意事项：浸漆(qi)场地严禁烟火，保(bao)持通风(feng)良好；烘焙(bei)过程(cheng)中，烘箱的(de)循环通风(feng)应常开(kai)；烘焙(bei)过程(cheng)中，烘箱不(bu)得(de)任意开(kai)启；漆(qi)缸(gang)应及(ji)时加(jia)盖，减少挥发，每(mei)半年清理漆(qi)缸(gang)一次；经(jing)常对(dui)浸渍漆(qi)做(zuo)理化检测：粘度、电(dian)(dian)气性能、固体含量(liang)、含质等；距烘箱门口(kou)0.5m内，不(bu)得(de)堆放(fang)大型(xing)电(dian)(dian)机的(de)绕组。

附表：319-5F级浸渍漆温度(du)——粘度(du)对照(zhao)表

9.交流电(dian)机(ji)总(zong)装(zhuang)(zhuang)工艺：总(zong)装(zhuang)(zhuang)前(qian)要(yao)(yao)(yao)把该产(chan)品全(quan)部(bu)(bu)零部(bu)(bu)件(jian)配(pei)(pei)齐，不(bu)合(he)格部(bu)(bu)件(jian)更新。短缺(que)部(bu)(bu)件(jian)要(yao)(yao)(yao)全(quan)部(bu)(bu)配(pei)(pei)齐。（包括螺(luo)(luo)丝、螺(luo)(luo)帽）；总(zong)装(zhuang)(zhuang)前(qian)必须(xu)先测量(liang)三相定(ding)(ding)子(zi)(zi)(zi)(zi)(zi)(zi)(zi)(zi)(zi)和转(zhuan)(zhuan)(zhuan)子(zi)(zi)(zi)(zi)(zi)(zi)(zi)(zi)(zi)绕(rao)组、集电(dian)环刷(shua)架等(deng)(deng)对(dui)地绝缘(yuan)电(dian)阻，直流电(dian)阻阻值要(yao)(yao)(yao)符合(he)要(yao)(yao)(yao)求；前(qian)后端(duan)盖(gai)内(nei)侧面(mian)及(ji)(ji)挡(dang)风(feng)板都(dou)(dou)要(yao)(yao)(yao)涂(tu)防(fang)锈漆；机(ji)座、端(duan)盖(gai)止口(kou)、轴套(tao)、轴承挡(dang)等(deng)(deng)配(pei)(pei)合(he)面(mian)在装(zhuang)(zhuang)配(pei)(pei)时要(yao)(yao)(yao)涂(tu)防(fang)锈油。螺(luo)(luo)栓(shuan)、螺(luo)(luo)母旋(xuan)入部(bu)(bu)分要(yao)(yao)(yao)加(jia)防(fang)锈油脂(zhi)；所有(you)(you)紧(jin)(jin)固(gu)件(jian)要(yao)(yao)(yao)旋(xuan)紧(jin)(jin)。松(song)紧(jin)(jin)适(shi)度。有(you)(you)刹车的(de)电(dian)机(ji)，转(zhuan)(zhuan)(zhuan)动部(bu)(bu)分上(shang)(shang)的(de)螺(luo)(luo)栓(shuan)，六(liu)角平面(mian)要(yao)(yao)(yao)反(fan)边锁(suo)住(zhu)；转(zhuan)(zhuan)(zhuan)子(zi)(zi)(zi)(zi)(zi)(zi)(zi)(zi)(zi)进(jin)出定(ding)(ding)子(zi)(zi)(zi)(zi)(zi)(zi)(zi)(zi)(zi)要(yao)(yao)(yao)有(you)(you)专人指挥。操作(zuo)者(zhe)不(bu)得(de)(de)擦伤线圈、扎带，槽楔(xie)等(deng)(deng)；总(zong)装(zhuang)(zhuang)前(qian)要(yao)(yao)(yao)吹清定(ding)(ding)、转(zhuan)(zhuan)(zhuan)子(zi)(zi)(zi)(zi)(zi)(zi)(zi)(zi)(zi)内(nei)灰尘、纸屑等(deng)(deng)绝缘(yuan)碎片(pian)，并要(yao)(yao)(yao)将定(ding)(ding)子(zi)(zi)(zi)(zi)(zi)(zi)(zi)(zi)(zi)内(nei)孔及(ji)(ji)定(ding)(ding)、转(zhuan)(zhuan)(zhuan)子(zi)(zi)(zi)(zi)(zi)(zi)(zi)(zi)(zi)通风(feng)孔内(nei)的(de)漆皮清除，保(bao)证风(feng)道畅通。转(zhuan)(zhuan)(zhuan)子(zi)(zi)(zi)(zi)(zi)(zi)(zi)(zi)(zi)上(shang)(shang)风(feng)叶(ye)要(yao)(yao)(yao)整(zheng)齐，如有(you)(you)断缺(que)应(ying)(ying)补齐；定(ding)(ding)子(zi)(zi)(zi)(zi)(zi)(zi)(zi)(zi)(zi)吊攀应(ying)(ying)垂直转(zhuan)(zhuan)(zhuan)轴中(zhong)心，否则用调(diao)(diao)节(jie)垫片(pian)调(diao)(diao)整(zheng)旋(xuan)紧(jin)(jin)；转(zhuan)(zhuan)(zhuan)子(zi)(zi)(zi)(zi)(zi)(zi)(zi)(zi)(zi)上(shang)(shang)叶(ye)片(pian)与定(ding)(ding)子(zi)(zi)(zi)(zi)(zi)(zi)(zi)(zi)(zi)上(shang)(shang)挡(dang)风(feng)罩的(de)距离应(ying)(ying)在10~30毫米之(zhi)(zhi)间；所有(you)(you)接(jie)(jie)地螺(luo)(luo)丝应(ying)(ying)用镀(du)锌(xin)螺(luo)(luo)丝；出线盒内(nei)部(bu)(bu)要(yao)(yao)(yao)油漆、接(jie)(jie)线板上(shang)(shang)接(jie)(jie)线端(duan)子(zi)(zi)(zi)(zi)(zi)(zi)(zi)(zi)(zi)都(dou)(dou)要(yao)(yao)(yao)拧紧(jin)(jin)不(bu)能松(song)动。引(yin)出线要(yao)(yao)(yao)排(pai)列整(zheng)齐有(you)(you)序；提(ti)刷(shua)装(zhuang)(zhuang)置要(yao)(yao)(yao)灵活(huo)，电(dian)刷(shua)与集电(dian)环拉解良好。如接(jie)(jie)触(chu)面(mian)小(xiao)于80%，应(ying)(ying)重(zhong)磨。集电(dian)不(bu)的(de)接(jie)(jie)触(chu)片(pian)与短路环要(yao)(yao)(yao)接(jie)(jie)触(chu)良好；滑动轴承箱式电(dian)机(ji)总(zong)装(zhuang)(zhuang)时要(yao)(yao)(yao)仔细(xi)的(de)调(diao)(diao)整(zheng)，定(ding)(ding)、转(zhuan)(zhuan)(zhuan)子(zi)(zi)(zi)(zi)(zi)(zi)(zi)(zi)(zi)气隙和定(ding)(ding)转(zhuan)(zhuan)(zhuan)子(zi)(zi)(zi)(zi)(zi)(zi)(zi)(zi)(zi)铁心的(de)中(zhong)心要(yao)(yao)(yao)对(dui)齐。然后配(pei)(pei)定(ding)(ding)位(wei)圆柱肖(xiao)锁(suo)住(zhu)；滑动轴承，轴瓦和思(si)索(suo)轴的(de)接(jie)(jie)触(chu)面(mian)要(yao)(yao)(yao)配(pei)(pei)合(he)良好，气隙要(yao)(yao)(yao)求调(diao)(diao)整(zheng)在千分之(zhi)(zhi)一(yi)点五到千分之(zhi)(zhi)三之(zhi)(zhi)间；装(zhuang)(zhuang)配(pei)(pei)好后应(ying)(ying)转(zhuan)(zhuan)(zhuan)动是否灵活(huo)。如觉得(de)(de)太重(zhong)应(ying)(ying)检查调(diao)(diao)整(zheng)，到轻(qing)松(song)自如为止；凡铭(ming)牌字迹(ji)不(bu)清或(huo)铭(ming)牌失落者(zhe)一(yi)律应(ying)(ying)换本中(zhong)心铭(ming)牌出厂(chang)；总(zong)装(zhuang)(zhuang)结束(shu)后要(yao)(yao)(yao)敲(qiao)修(xiu)理者(zhe)标记，以加(jia)强(qiang)责(ze)任感。标记敲(qiao)在轴端(duan)平面(mian)上(shang)(shang)；联轴器及(ji)(ji)附件(jian)待电(dian)机(ji)试验合(he)格后装(zhuang)(zhuang)上(shang)(shang)。以免(mian)不(bu)合(he)格反(fan)复；试验合(he)格后入库；